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Case Studies / Design System

WorkSafe Victoria · 2023–2024

WorkSafe Design System

Modernising a government-scale component library from a fragmented, legacy-heavy system to a living Figma design framework — achieving a 40% reduction in design iteration time and eliminating legacy technical debt across a government-scale platform.

NDA Protected — limited detail shared

Role

UI/UX & Product Designer

Timeline

2023–2024

Tools

Figma · Auto-Layout v5 · Storybook · Design Tokens · Component Variants

40% Reduction in design iteration time
80% Library size reduction (badge system)
0 Legacy 'zombie' components in production
6yr Embedded at WorkSafe Victoria

Context

The Platform

WorkSafe Victoria is the state's primary OHS regulator and workers' compensation body. The design system underpins two major digital products serving employers, workers, and the broader Victorian community.

1

worksafe.vic.gov.au

Official online resource and digital service platform for WorkSafe Victoria — the primary body responsible for occupational health and safety (OHS) and workers' compensation insurance in Victoria, Australia.

2

myWorkSafe Portal

WorkSafe Victoria's main online service hub for fast, convenient digital management — serving both individuals and organisations across licensing, claims management, and business interactions.

3

Storybook Component Library

An open-source environment used to build, document, and test UI components in isolation — serving as the live design system reference for the worksafe.vic.gov.au platform.

My Role

Embedded Designer

Over six years at WorkSafe Victoria, I worked across the Design Practice — conducting user research, designing end-to-end product experiences, and contributing directly to the design system and component libraries.

Champion the user experience to create effective and enjoyable digital products

Plan and conduct user research and interviews to uncover user needs

Create and test low and high-fidelity prototypes to validate solutions

Perform heuristic analysis and usability and accessibility reviews

Actively contribute to and maintain the WorkSafe Design System

Create scalable, consistent design libraries to improve developer workflow

Ensure quality assurance to align development work with the design vision

Collaborate with product owners, BAs, developers, and testers in agile sprints

The Challenge

Legacy Rigidity at Scale

The existing WSV Figma library was a static "library of parts" — functional but brittle. As the platform grew across multiple product teams, the cracks became critical.

Manual Effort & Rigid Components

Legacy components were built using static frames and manual layer management. Every text update required manual resizing — a significant drag on velocity.

Inconsistency Across Platforms

Without central token control, small padding and margin variations crept into production across the portal, the marketing site, and internal tooling.

Style Drift to Legacy Libraries

Components were still referencing the OLD-myWorkSafe DLS file — a library no longer supported by the dev team — causing silent visual regressions.

Maintenance Burden

Updating a single brand colour required manual intervention across hundreds of detached instances, a critical risk for government-mandated AA accessibility compliance.

The system needed to transition from a static "library of parts" to a dynamic "functional framework" that could scale with the product.

Solutions

Component Deep Dives

Each area of the system was audited and rebuilt from first principles — reducing debt while improving the daily workflow for both designers and engineers.

A

General Component Modernisation via Auto-Layout v5+

We implemented Figma's advanced Auto-Layout across all core components — buttons, cards, and navigation items now grow or shrink based on text strings or nested content. "Fill Container" and "Hug Contents" logic creates components that are inherently responsive and require zero manual resizing.

Eliminated manual resizing across the component library.
B

Design Token & Style Alignment Audit

A full audit remapped all text and colour variables from the deprecated OLD-myWorkSafe DLS to the current WorkSafe library. Now if a brand colour is updated globally (e.g., for AA accessibility compliance), it propagates through the entire system without a single manual intervention.

Zero style drift — one source of truth for all tokens.
C

Badge Component Consolidation (Atomic Design)

Previously, 5+ separate main components existed for different badge types, cluttering the assets panel. We created one Main Default Badge using Component Properties (Boolean, Instance Swap, and Text), collapsing Positive, Negative, Neutral, and Class variants into a single selectable menu.

80% reduction in library size. State switching via toggle, not search.
D

Input & Dropdown Standardisation

Inconsistency in form fields led to user confusion and multiple dev code paths for the same functional element. New components feature high-visibility focus states for keyboard navigation, built-in aria-label slots, and a unified logic for error, warning, and success states.

Formal deprecation of 'zombie components'. Single code path per element.
E

Tile Page & Card Architecture

An audit of the high-traffic Tile Page revealed that Service, Accounts, and License cards share 80% of their structure with standard Table rows. We explored a unified 'Table-to-Card' data pattern — a headless design approach where the same information architecture powers both card and table views.

Unified data architecture for card and table components.

UX & Engineering

Production Fixes & Enhancements

Beyond the component library, the project addressed live production defects and key UX improvements in the portal itself.

🔔

Global Notifications & Error States

A critical defect was identified where notification assets remained hidden under standard conditions — only triggering during 'Forced Global Errors'. We re-engineered the notification component so visual cues (info, success, warning, error) are persistent and visible across all alert levels, ensuring consistent user feedback.

👤

Business Hero Personalisation

The Business Landing Page now features a dynamic 'Account Role' feature. By placing the user's specific role (e.g., 'Account Admin' or 'Claims Manager') immediately adjacent to their name in the Hero section, we provide instant context and a subtle security confirmation — the user knows they're in the correct account.

🔵

The 'Eclipse Radius' Defect

A production defect caused a circle's border-radius to distort at page heights exceeding 100. The radius was tied to an absolute pixel value that didn't scale with viewport height. Resolution: the radius is now calculated as a percentage relative to the container — a perfect, non-distorted curve at any scale.

Future-Proofing

Built to Last

To prevent future style drift and ensure the system remains maintainable as the team grows, we implemented a set of forward-looking architectural decisions.

Variable Modes

Instant switching between Light and Dark modes via Figma Variable Modes — no component duplication required.

Dev Mode Annotation

Each component now includes direct links to documentation and code snippets, reducing guesswork for engineers in handoff.

Slot-Based Architecture

Complex cards use 'slots' to allow icon or button swapping without detaching the main component, preserving token inheritance.

Responsive Breakpoints

One full day allocated per component for Mobile/Tablet/Desktop permutations, Auto-Layout wrapping, and 44×44px minimum touch targets.

Result

A Living, Breathing Framework

The WSV Design System has successfully transitioned from a static repository to a living framework. By prioritising legacy asset deprecation, consolidating components into variants, and resolving critical production bugs, we significantly reduced technical debt across the product fleet.

  • ~40% reduction in design iteration time by shifting to fluid, auto-layout components.
  • 80% reduction in badge component library footprint via atomic variant consolidation.
  • Zero legacy zombie components remaining — all audited pages migrated to 2024 standards.
  • Single token source of truth — global colour and typography updates now propagate instantly system-wide.

💡 The final push focuses on responsive breakpoints — ensuring the system is fully production-ready across mobile, tablet, and desktop at every component level.